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6.5 MW grid connected PV system in MATLAB

Oct 8
9 min read

6.5 MW grid connected PV system in MATLAB


𝐈𝐧𝐭𝐫𝐨𝐝𝐮𝐜𝐭𝐢𝐨𝐧

The 6.5 MW grid connected PV system in MATLAB demonstrates the modeling, sizing, MPPT control, DC-link regulation, and grid integration of a large-scale solar photovoltaic system using MATLAB/Simulink.


6.5 MW grid connected PV system in MATLAB

6.5 MW grid connected PV system in MATLAB
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The complete model includes:

  • A large-scale PV array

  • A DC–DC boost converter

  • P&O MPPT control

  • A regulated 20 kV DC link

  • A three-phase grid-connected inverter

  • Grid synchronization using a PLL

  • dq-axis voltage and current control

  • An inverter-side filter inductor

  • An 11 kV, 50 Hz utility grid

  • PV, inverter, grid, power, and DC-link measurements

The simulation also demonstrates how the generated PV power and grid current change when the solar irradiance is varied.

𝐒𝐲𝐬𝐭𝐞𝐦 𝐎𝐯𝐞𝐫𝐯𝐢𝐞𝐰

The overall power conversion path is:

PV Array → Boost Converter → DC Link → Three-Phase Inverter → Filter Inductor → 11 kV Grid

The PV array produces DC power according to the available solar irradiance. The boost converter increases the PV-side voltage and is controlled using the Perturb and Observe MPPT algorithm.

The inverter then converts the DC power into synchronized three-phase AC power and transfers it to the utility grid.

Main System Specifications

Parameter

Value

PV system rated power

6.5 MW

Single PV module power

360 W

Module voltage at maximum power

38.6 V

Module current at maximum power

9.33 A

Series-connected modules

130

Parallel strings

139

Approximate number of modules

18,070

PV array operating voltage

5018 V

Standard irradiance

1000 W/m²

Standard temperature

25°C

Boost converter output / DC link

20 kV

Boost switching frequency

10 kHz

Grid voltage

11 kV

Grid frequency

50 Hz

𝐏𝐕 𝐀𝐫𝐫𝐚𝐲 𝐒𝐢𝐳𝐢𝐧𝐠

The solar array is developed using a 360 W PV module.

Each module operates approximately at:

PV Module Parameter

Rating

Rated power

360 W

Maximum-power voltage

38.6 V

Maximum-power current

9.33 A

Series Module Selection

A total of 130 PV modules are connected in series.

With this configuration, the PV array voltage at its maximum-power operating region is approximately:

5018 V

This relatively high PV voltage is suitable for interfacing the multi-megawatt solar array with the high-voltage DC conversion stage.

Parallel String Selection

For the required 6.5 MW PV capacity, the calculated number of parallel strings is approximately 138.8, and the model uses:

139 parallel strings

Therefore, the array contains approximately 18,070 PV modules.

The complete PV array produces approximately 6.5 MW under standard operating conditions.

𝐃𝐂-𝐋𝐢𝐧𝐤 𝐕𝐨𝐥𝐭𝐚𝐠𝐞 𝐒𝐞𝐥𝐞𝐜𝐭𝐢𝐨𝐧

The PV system is connected to an 11 kV three-phase grid.

For the grid-side converter design:

Quantity

Approximate Value

Grid line-to-line RMS voltage

11 kV

Phase RMS voltage

6.35 kV

Phase peak voltage

8.98 kV

Selected DC-link voltage

20 kV

The required DC-link voltage is selected above the corresponding grid-voltage requirement so that the voltage-source inverter has sufficient voltage margin for proper AC voltage generation and grid power transfer.

The model therefore maintains the DC link at approximately 20 kV.

𝐁𝐨𝐨𝐬𝐭 𝐂𝐨𝐧𝐯𝐞𝐫𝐭𝐞𝐫

The DC–DC boost converter connects the PV array to the common DC link.

Its main role is to increase the PV operating voltage of approximately 5.018 kV to the required:

20 kV DC-link voltage

Boost Converter Design Inputs

Design Parameter

Value

PV power

6.5 MW

PV-side voltage

≈ 5018 V

DC-link voltage

20 kV

Switching frequency

10 kHz

The converter inductor and capacitor are selected using the required input voltage, output voltage, rated power, switching frequency, allowable inductor-current ripple, and allowable capacitor-voltage ripple.

These components help:

  • Reduce current ripple

  • Smooth the converter output

  • Maintain stable DC-link operation

  • Support MPPT operation

  • Provide suitable power to the grid-side inverter

𝐏&𝐎 𝐌𝐏𝐏𝐓 𝐂𝐨𝐧𝐭𝐫𝐨𝐥

The boost converter is controlled using the Perturb and Observe (P&O) Maximum Power Point Tracking algorithm.

The MPPT controller continuously receives:

  • PV voltage

  • PV current

The PV power is determined inside the controller and compared with its previous operating condition.

MPPT Controller Parameters

Parameter

Value

Initial duty cycle

0.8

Maximum duty cycle

0.9

Minimum duty cycle

0.1

Previous voltage initialization

0

Previous power initialization

0

The controller stores the previous:

  • PV voltage

  • PV power

  • Converter duty cycle

These stored values are used during the next control cycle.

𝐖𝐨𝐫𝐤𝐢𝐧𝐠 𝐨𝐟 𝐏&𝐎 𝐌𝐏𝐏𝐓

The MPPT algorithm continuously checks the change in PV voltage and the corresponding change in PV power.

Depending on the operating position on the PV power-voltage characteristic, the duty cycle of the boost converter is increased or decreased.

When the operating point moves toward the MPP

The controller continues changing the duty cycle in the same beneficial direction.

When the operating point moves away from the MPP

The controller reverses the duty-cycle perturbation.

When there is no meaningful power change

The previous duty-cycle reference is maintained.

The final duty-cycle command is also limited between its predefined minimum and maximum values.

This repeated process enables the PV array to operate near its maximum power point even when solar irradiance changes.

𝐆𝐫𝐢𝐝-𝐒𝐢𝐝𝐞 𝐈𝐧𝐯𝐞𝐫𝐭𝐞𝐫

A three-phase voltage-source inverter is used to transfer the PV power from the DC link to the utility grid.

The inverter performs two major functions:

  • Converts DC power into three-phase AC power

  • Controls the flow of active power into the grid

The inverter output is connected to the grid through an inductive filter.

Grid-Side Parameters

Parameter

Value

Grid voltage

11 kV

Grid frequency

50 Hz

DC-link reference

20 kV

Reactive-current reference

0

Power flow

PV → Grid

𝐆𝐫𝐢𝐝 𝐒𝐲𝐧𝐜𝐡𝐫𝐨𝐧𝐢𝐳𝐚𝐭𝐢𝐨𝐧

Correct synchronization between the inverter and the utility grid is essential.

The measured grid voltage is therefore supplied to a Phase-Locked Loop (PLL).

The PLL determines the grid phase angle with respect to time.

This synchronization angle is used for:

  • abc-to-dq transformation

  • dq-to-abc transformation

  • Current regulation

  • Inverter voltage-reference generation

  • Synchronization of the inverter output with the grid

Without proper synchronization, stable transfer of several megawatts of PV power to the grid would not be possible.

𝐃𝐂-𝐋𝐢𝐧𝐤 𝐕𝐨𝐥𝐭𝐚𝐠𝐞 𝐂𝐨𝐧𝐭𝐫𝐨𝐥

The measured DC-link voltage is compared with the required 20 kV reference.

The voltage error is processed using a PI controller.

The output of this voltage controller generates the d-axis current reference.

This current reference determines the active-power transfer from the DC link to the AC grid.

Therefore, the outer voltage-control loop helps:

  • Maintain the DC-link voltage close to 20 kV

  • Balance PV-side and grid-side power

  • Generate the active-current reference

  • Maintain stable power flow during irradiance variation

𝐝𝐪-𝐀𝐱𝐢𝐬 𝐂𝐮𝐫𝐫𝐞𝐧𝐭 𝐂𝐨𝐧𝐭𝐫𝐨𝐥

The inverter employs a synchronous-reference-frame current-control strategy.

The measured three-phase grid current is first converted into the dq reference frame using Park transformation.

Two current components are controlled:

Current Component

Function

d-axis current

Controls active-power transfer

q-axis current

Controls reactive-power transfer

In this model, the objective is primarily to transfer real power from the PV array to the grid.

Therefore:

q-axis current reference = 0

This allows the inverter to operate approximately at unity power factor while delivering PV-generated real power.

𝐈𝐧𝐧𝐞𝐫 𝐂𝐮𝐫𝐫𝐞𝐧𝐭 𝐂𝐨𝐧𝐭𝐫𝐨𝐥 𝐋𝐨𝐨𝐩

The measured d-axis and q-axis currents are compared with their respective references.

The resulting current errors are supplied to PI controllers.

The controllers generate:

  • d-axis control voltage

  • q-axis control voltage

These control voltages are then converted back to three-phase form using the inverse Park transformation.

The resulting three-phase reference signals are supplied to the inverter modulation stage to generate the switching pulses.

𝐈𝐧𝐯𝐞𝐫𝐭𝐞𝐫 𝐅𝐢𝐥𝐭𝐞𝐫

An inductive filter is placed between the voltage-source inverter and the utility grid.

Its value is selected based on system parameters including:

  • PV rated power

  • DC-link voltage

  • Grid voltage

  • Switching frequency

  • Modulation requirements

  • Permissible inverter-current ripple

The filter helps suppress the high-frequency switching components generated by the inverter and improves the quality of the current injected into the grid.

𝐖𝐨𝐫𝐤𝐢𝐧𝐠 𝐏𝐫𝐨𝐜𝐞𝐬𝐬

The complete operation of the 6.5 MW grid connected PV system can be summarized as follows:

  1. Solar irradiance is applied to the PV array.

  2. The PV array generates DC voltage and current.

  3. PV voltage and current are measured.

  4. The P&O MPPT algorithm determines the required boost-converter duty cycle.

  5. The boost converter extracts maximum available PV power.

  6. The PV voltage is boosted to the 20 kV DC link.

  7. The DC-link controller generates the required active-current reference.

  8. Grid voltage is measured and synchronized using the PLL.

  9. Three-phase grid currents are transformed into dq quantities.

  10. d-axis and q-axis current controllers generate the inverter voltage commands.

  11. The control voltages are transformed back to three-phase references.

  12. Switching pulses control the three-phase inverter.

  13. The filter reduces inverter switching ripple.

  14. The generated solar power is transferred to the 11 kV grid.

𝐒𝐢𝐦𝐮𝐥𝐚𝐭𝐢𝐨𝐧 𝐑𝐞𝐬𝐮𝐥𝐭𝐬

Under high solar irradiance, the PV array operates close to its rated condition.

Rated Operating Condition

Measured Quantity

Approximate Result

PV voltage

≈ 5 kV

PV current

≈ 1.3 kA

PV power

≈ 6.5 MW

DC-link voltage

≈ 20 kV

Grid frequency

50 Hz

Grid voltage

11 kV

The results demonstrate successful conversion of the PV power through the boost converter and inverter before it is supplied to the grid.

𝐈𝐫𝐫𝐚𝐝𝐢𝐚𝐧𝐜𝐞 𝐕𝐚𝐫𝐢𝐚𝐭𝐢𝐨𝐧 𝐀𝐧𝐚𝐥𝐲𝐬𝐢𝐬

An important part of the simulation is testing the system under different solar irradiance conditions.

Observed PV Power

Solar Irradiance

PV Power

1000 W/m²

Approximately 6.5 MW

800 W/m²

Approximately 5.2 MW

Lower irradiance test

Approximately 3.27 MW

At 800 W/m², the PV output reduces to approximately 5.2 MW.

The simulation result closely follows the expected reduction in available solar power.

During the further reduction in irradiance, the PV output decreases to approximately 3.27 MW.

The exact irradiance value for this final test is not clearly stated in the supplied transcript, so it is not assumed here.

𝐄𝐟𝐟𝐞𝐜𝐭 𝐨𝐟 𝐈𝐫𝐫𝐚𝐝𝐢𝐚𝐧𝐜𝐞 𝐨𝐧 𝐆𝐫𝐢𝐝 𝐂𝐮𝐫𝐫𝐞𝐧𝐭

One of the important observations from the simulation is the variation in grid-current amplitude.

When solar irradiance decreases:

PV power decreases → inverter power decreases → grid-current amplitude decreases

The grid voltage remains determined by the utility system, while the current injected by the PV inverter changes according to the available solar power.

Therefore:

  • Higher solar irradiance produces higher grid current.

  • Lower solar irradiance produces lower grid current.

  • The current remains synchronized with the grid voltage.

  • The inverter transfers the available PV power to the grid.

𝐏𝐨𝐰𝐞𝐫 𝐅𝐥𝐨𝐰 𝐎𝐛𝐬𝐞𝐫𝐯𝐚𝐭𝐢𝐨𝐧

The simulation measures power at different locations to verify energy transfer.

PV Power → Boost Converter → DC Link → Inverter Power → Grid Power

The inverter power and grid power follow the available power produced by the PV array.

When the PV generation changes because of irradiance variation, the grid-side power also changes accordingly.

This provides a clear demonstration of dynamic power transfer in a utility-scale grid-connected solar PV system.

𝐌𝐨𝐧𝐢𝐭𝐨𝐫𝐞𝐝 𝐒𝐢𝐠𝐧𝐚𝐥𝐬

The Simulink model monitors several important quantities.

PV Side

  • PV voltage

  • PV current

  • PV power

DC Side

  • Boost-converter operation

  • DC-link voltage

Inverter Side

  • Three-phase inverter voltage

  • Three-phase inverter current

  • Inverter active power

Grid Side

  • Three-phase grid voltage

  • Three-phase grid current

  • Grid active power

These signals make it easier to analyze the performance of each stage of the system.

𝐂𝐨𝐧𝐭𝐫𝐨𝐥 𝐒𝐭𝐫𝐚𝐭𝐞𝐠𝐲

The complete control architecture contains several coordinated control loops.

Control Stage

Purpose

P&O MPPT

Extract maximum available PV power

Boost converter control

Regulate PV operating point

DC-link voltage controller

Maintain approximately 20 kV

PLL

Determine grid synchronization angle

abc–dq transformation

Convert measured AC currents into dq quantities

d-axis controller

Control active current and power

q-axis controller

Control reactive-current component

Inverse dq–abc transformation

Generate three-phase control references

Inverter modulation

Generate six inverter switching pulses

The combination of these controllers allows the system to maintain stable grid-connected operation even when PV generation changes.

𝐊𝐞𝐲 𝐅𝐞𝐚𝐭𝐮𝐫𝐞𝐬

  • 6.5 MW utility-scale PV array

  • 360 W PV module-based configuration

  • 130 series modules

  • 139 parallel strings

  • Approximately 5018 V PV operating voltage

  • P&O MPPT algorithm

  • High-power DC–DC boost converter

  • 10 kHz boost switching frequency

  • Regulated 20 kV DC link

  • Three-phase voltage-source inverter

  • 11 kV, 50 Hz grid

  • PLL-based grid synchronization

  • dq-axis current control

  • Active-power control through the d-axis

  • Zero reactive-current reference

  • Grid-side filter inductor

  • Variable irradiance testing

  • Measurement of PV, inverter, DC-link, and grid quantities

𝐀𝐩𝐩𝐥𝐢𝐜𝐚𝐭𝐢𝐨𝐧𝐬

This MATLAB/Simulink model is useful for studying:

  • Large-scale photovoltaic power plants

  • Utility-scale solar-grid integration

  • Maximum power point tracking

  • High-power DC–DC converters

  • DC-link voltage regulation

  • Three-phase grid-connected converters

  • dq-axis inverter control

  • PLL-based grid synchronization

  • Renewable-energy power conversion

  • Solar irradiance variation

  • Active-power control

  • Grid-current analysis

  • Multi-megawatt power-electronic systems

𝐖𝐡𝐚𝐭 𝐂𝐚𝐧 𝐁𝐞 𝐋𝐞𝐚𝐫𝐧𝐞𝐝 𝐟𝐫𝐨𝐦 𝐓𝐡𝐢𝐬 𝐌𝐨𝐝𝐞𝐥?

Students, researchers, and engineers can use this model to understand the complete flow from individual PV module specifications to multi-megawatt grid integration.

The model clearly demonstrates:

  • How PV modules are arranged in series and parallel

  • How a 6.5 MW PV array is configured

  • How MPPT extracts the available solar power

  • How a boost converter interfaces the PV array with a high-voltage DC link

  • How the DC-link voltage is regulated

  • How the PLL synchronizes the inverter with the grid

  • How dq-axis current control is implemented

  • How active power is transferred to the utility network

  • How irradiance affects PV power and grid current

𝐂𝐨𝐧𝐜𝐥𝐮𝐬𝐢𝐨𝐧

The 6.5 MW grid connected PV system in MATLAB provides a complete simulation of a large-scale photovoltaic generation system connected to an 11 kV, 50 Hz grid.

The model combines a 6.5 MW PV array, P&O MPPT-controlled boost converter, 20 kV DC link, three-phase grid inverter, PLL synchronization, and dq-axis current control.

Simulation results show that the PV system can extract the available solar power and transfer it successfully to the grid. At approximately 1000 W/m², the PV system generates close to 6.5 MW, while the power reduces to approximately 5.2 MW at 800 W/m². A further irradiance reduction produces approximately 3.27 MW, demonstrating the expected relationship between solar availability and grid power injection.

The model therefore provides a clear and practical platform for understanding large-scale PV modeling, MPPT, converter design, inverter control, grid synchronization, and renewable-energy grid integration in MATLAB/Simulink.


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